A truly rugged industrial device is engineered, from the ground up, to operate
in the most extreme hostile environments. The industrial engineering design is
not only limited to the external housing, but includes internal components,
special coatings, sealants, and other design features allowing computers to be
exposed to extreme humidity, dust, temperatures, vibration and shock. Included
in the mix is a class of products manufactured explicitly for use in hazardous
or explosive environments.
IP RatingsIP (Ingress Protection) ratings are standards for electrical enclosures. The
rating refers to the equipment's ability to permit solids and liquids to
penetrate the computer's enclosure. The protection standards are defined by the
IEC (International Electrotechnical Commission). A mobile computer's IP Rating
is expressed as a two-digit number (Example: IP-66). The first number designates
protection from solids, while the second number designates protection from
liquids. Please refer to the table below for specific IP rating information.
NEMA (National Electrical Manufacturer Association)
NEMA ratings are standards that are useful in defining the types of environments
in which an electrical enclosure can be used. The NEMA rating system is defined
by the National Electrical Manufacturer Association, and frequently signifies a
fixed enclosure's ability to withstand certain environmental conditions. Please
refer to the table below for specific NEMA type designations.
NEMA ratings are rarely applied to mobile
devices, and are mainly applied to fixed enclosures. For example, a NEMA
rating would be applied to a fixed electrical box mounted outside, or a
fixed enclosure used to house a wireless access point. Most enclosures rated
for use in an outside environment include a NEMA 4 rating. NEMA ratings have
more stringent testing requirements to verify protection from external ice,
corrosive materials, oil immersion, dust, water, etc. These stringent
testing requirements can rarely be applied to mobile devices, but there is a
correlation between NEMA ratings and IP ratings. However, this correlation
is limited to dust and water.
The "Comparison Table" below provides a comparison between NEMA ratings and
IP ratings. It is important to realize that this comparison is only related
to the protection provided against dust and moisture. For this reason, this
table can only be used to convert NEMA ratings to IP ratings, but not vice
versa. A few manufacturers of mobile computers will include NEMA ratings in
their specifications, and it is important to understand how the NEMA
specification correlates to a product's IP Rating.
MIL-STD (Military Standard) or MIL-SPEC (Military Specification)
The MIL-STD specification is a series of guidelines established by the U.S.
Department of Defense in order to define specific performance and
manufacturing requirements for all types of equipment. In most cases,
products must be designed in accordance with the MIL-STD to be considered
acceptable for use by the U.S. Department of Defense. A product's MIL-STD
compliance is also a consideration for many state and local governments when
purchasing mobile computers for use in public safety, emergency services,
maintenance, etc.
The MIL-STD 810F standard was released on
January 1, 2000 (superseded MIL-STD 810E). MIL STD 810F includes testing
protocols to simulate environmental stresses from rain, humidity, salt fog,
sand/dust, vibration, shock, temperature, etc. A copy of MIL-STD 810F can be
downloaded from the United States Army Developmental Test Command at
http://www.dtc.army.mil/publications/milstd.html.
The MIL-STD 810F standard is an
all-encompassing standard that is frequently used for ruggedization testing by
mobile computer manufacturers. Many manufacturers and laboratories will design
their ruggedization testing in accordance to the MIL-STD 810F guidelines.
However, it is important to note that when the MIL-STD 810(x) specification
is listed on a product's data sheet, this usually only applies to the
vibration and shock component of the standard, and does not mean that
protection is included from salt fog, corrosion, rain, humidity,
temperature, etc. Therefore, IP (and/or NEMA) Ratings are frequently used to signify
protection from liquids and solids, and the MIL-STD is used to specify
protection from shock and vibration.
Cross Reference
(Approximate) NEMA, UL, CSA, vs. IEC Enclosure Type
(Cannot be used to convert IEC Classification Designations to NEMA Type
numbers)
NEMA ENCLOSURE
TYPE NUMBER
IEC ENCLOSURE
CLASSIFICATION DESIGNATION
1
IP23
2
IP30
3
IP64
3R
IP32
3S
IP64
4
IP65 - IP66
4X
IP66
6
IP67
12
IP55
13
IP65
IEC 529 has no equivalents to
NEMA enclosure Types 7, 8, 9, 10, or 11.
NEMA (National Electrical Manufacturer Association)
TYPE
ENCLOSURE RATING
1
Intended for indoor use primarily to
provide a degree of protection against contact with the enclosed equipment
or locations where unusual service conditions do not exist.
2
Intended for indoor
use primarily to provide a degree of protection against limited amounts of
falling water and dirt.
3
Intended for outdoor
use primarily to provide a degree of protection against windblown dust,
rain, sleet and external ice formation.
3R
Intended for outdoor
use primarily to provide a degree of protection against falling rain and
external ice formation.
3S
Intended for outdoor
use primarily to provide a degree of protection against rain, sleet,
windblown dust, and to provide for operation of external mechanisms when ice
laden.
4
Intended for indoor
or outdoor use primarily to provide a degree of protection against windblown
dust and rain, splashing water, hose-directed water and external ice
formation.
4X
Intended for indoor or outdoor
use primarily to provide a degree of protection against corrosion, windblown
dust and rain, splashing water, hose-directed water and external ice
formation.
6
Intended for use
indoors or outdoors where occasional submersion is encountered; limited
depth; undamaged by the formation of ice on the enclosure; resists
corrosion.
7
Enclosures are for
use indoors in locations classified as Class I, Groups A, B, C or D, as
defined in the National Electrical CodeŽ.
9
Enclosures are for
use in indoor locations classified as Class II, Groups E, F or G, as defined
in the National Electrical CodeŽ.
12
Intended for indoor
use primarily to provide degree of protection against dust, falling dirt and
dripping non-corrosive liquids.
13
Intended for indoor
use primarily to provide a degree of protection against dust, spraying of
water, oil, and non-corrosive coolant.